BHGE公司的Aptara全系列产品可在油田全生命周期内为客户提供完善的服务，降低海底设施的总体拥有成本。编译丨TOM BHGE公司的AptaraTM TOTEX-lite海底系统安装起来更简单、更经济、运行平稳，并且足够灵活，可在油田全生命周期内为客户提供完善的服务。该系统专为油田全生命周期而设计，旨在为海上作业者提供更灵活的基础设施决策，降低总体拥有成本。 Aptara?轻型紧凑型采油树 在油田全生命周期内，Aptara轻型紧凑型采油树系统可根据客户的需求进行调整，并可实现即插即用，无需引入额外的水下设备，比如水下增压泵。与传统的深水水下采油树树相比，它的占地面积显著减少，这意味着设备本身的重量减轻了**％，并且可以将总支出（资本投入与运营支出）降低**％以上。客户能够持续升级Aptara采油树系统，以适应不断变化的储层条件。该采油树拥有业内首创的独特专利设计，包括采油树的创新型流动路径与“采油树帽”，还集成了管道完整性保护（HIPPS）与增压等功能，可降低总体开发成本，并提高油藏采收率。 油田全生命周期的采油树帽还可以促使水下油井从生产井转换为注水井，调整水下基础设施，以满足油藏管理的需要。 *、专为油田全生命周期内的灵活性而设计； *、在油田全生命周期内，无需引入额外的水下设备，创新型流动路径就可实现管道完整性保护、采油树帽与泵帽的安装； *、重量减轻**％； *、**个月的交付时间； *、智能实时监控。 Aptara模块化紧凑型管汇 设计Aptara?模块化紧凑型管汇系统的目的，就是要满足业内对模块化、预定制、可用常备配件管汇的需求，从而缩短周期时间成本，并减小设备占地面积。BHGE新型管汇的紧凑型设计可简化水下油田的复杂性。 Aptara管汇设计采用*槽或*槽双集管配置，以满足客户的管道需求。*英寸或*英寸分支阀块可用于该管汇的分支阀连接，且带有独立的集管管道。管汇分支阀与Aptara轻型紧凑型采油树系统阀（例如*英寸采油树需要*英寸管汇分支阀）相同，将标准化的界限扩展到了新的水平。如此一来，就可以大量采购阀门与锻件等部件，从而降低成本与交付周期。 Aptara模块化紧凑型泵 Aptara模块化紧凑型泵（MCP）是Aptara TOTEX-lite系列产品的成员，即使在最具挑战性的条件下，例如长回接、低压油藏或流速保证困难的油气井，也可以释放并开采出油气藏。与传统的水下多相泵不同，它提供了一种经济高效的解决方案。传统的水下多相泵是利用高速电机，来驱动连接至叶轮组的长轴，而Aptara模块化紧凑型泵的结构独特，内部电机叶轮围绕着固定轴旋转。这消除了潜在的旋转动力学问题，而在传统泵中，电机连接到驱动叶轮的同一个轴上，这也就限制了可以堆叠的级数。 Aptara模块化紧凑型泵的独特功能可以降低总体拥有成本，从而体现出BHGE公司的油田全生命周期的设计理念。 *、海上平台与水下的设备占地面积减少**％； *、没有设计隔离液系统，复杂程度更低，管汇更轻； *、模块化与可扩展性； *、油田全生命周期内可配置标准的、预先认证的*MW构建模块。 Aptara柔性复合管线 该新型产品融合了多项常规柔性管设计，并利用**世纪的先进材料技术制成特殊管壁，在不影响弯曲半径与抗压承载能力的前提下，减轻了**%的重量。 对于立管而言，减轻重量意味着能够实现悬重与平台承重的降低，从而简化了立管配置，使辅助设施与水下基础设施的体积最小化，同时将新技术的风险降至最低。 该产品消除了立管系统的复杂性，减少了安装时间与成本，同时在产品全生命周期内，能提供可预测、稳定的流动性。 对于出油管线与跨接管线，考虑到最终管线布局，我们保留了该产品的灵活性，使之能够调整重新铺设，并实现管道的早期部署/湿式存储。若在项目关键阶段外出现了合适的机会，无需停机等待，即可实施设备的安装。 特别是开发高酸性或二氧化碳含量高的油气藏，这种复合管线显著降低了管线环空中渗透气体的流速，降低了作业风险，并增加了油田全生命周期的成本效益。 这些柔性管线可重复使用，可以重新部署用于不同的职责与位置。 Aptara SFX井口解决方案 SFX井口解决方案是Aptara TOTEX-lite系列产品的成员，将BHGE公司经过现场验证的MS-***与MS-***水下井口设备能力提升到了一个新水平。与现有系统相比，抗疲劳性提高了**倍。它还可减少循环次数，并可在恶劣环境中延长钻井作业时间。 *、设计形状可避免应力集中； *、更长的管接距； *、扩展锻件长度； *、更耐用的材料：A***与F**； *、更严格的管线公差； *、最先进的焊接技术； *、改进与标准化的检查规定，可提供更高的可靠性与安全性； *、减少焊缝数量； *、消除短管线段。 Aptara?水下连接系统 HCCS-L轻型水平卡箍式连接系统是经过现场验证的水平连接器，适用于刚性与柔性跨接管线和卷筒，还可用于多孔卡箍技术的脐带终端。HCCS-L系列产品更轻、更小，并经过优化，可最大限度地缩短装配时间，从而实现快速安装。它们配有预先安装的扩程工具，需要的水下作业更少，连接时间缩短了**％以上。 FLX***多功能快速连接（MQC）系统可在水下配水系统的所有组件之间，实现快速可靠的连接。它采用独有的锁定机制，在海床上只设计留有一个可移动部件。复杂的连接系统安装在可检索、可维修的水下机器人工具内，无需连接系统中的螺纹，并实现了大约**秒的可靠安装/分离时间。其独特的油田全生命周期设计还实现了无需断开连接器，即可进行现场维护，从而降低总体拥有成本。Our AptaraTM TOTEX-lite subsea system is easier and more economic to install, it operates smoothly, and is flexible enough to evolve for our customers over the life of field. This system has been born from our life-of-field approach to design, which aims to give subsea operators more flexibility around decisions about late-life infrastructure, and the lowest Total Cost of Ownership, therefore becoming a TOTEX-lite system. Aptara? Lightweight Compact Tree The Aptara? Lightweight Compact Tree system adapts as your needs change through the entire life of your field, with a plug and play capability in the cap without the need to introduce additional subsea equipment like subsea boosting. It has a significantly reduced footprint compared with traditional deepwater subsea trees, which means **% less weight and the potential to reduce TOTEX (CAPEX + OPEX) by more than **%. The Aptara? tree allows you to evolve your tree system to suit changing reservoir conditions. Its unique patented industry-first design involves an innovative flow path and ‘caps’ for the tree that integrate functionality such as High Integrity Pipeline Protection (HIPPS) or add boosting capability to reduce your overall development cost or increase reservoir recovery. The life-of-field cap also facilitates conversion of subsea wells from producer to water injection, adapting your subsea infrastructure to meet your reservoir management needs. SELECT FEATURES Designed for entire life of field flexibility Innovative flow path enabling installation of HIPPS, production and pumping caps without need for other subsea kit through life of field Up to **% lighter **-month lead time Smart real-time monitoring Aptara? Modular Compact Manifold Aptara? modular compact manifold system has been developed to address the need for modular, pre-engineered manifolds that use off-the-shelf components, reducing cycle time cost and footprint. The new compact manifold from BHGE has been designed to challenge complexity with simplicity. The Aptara? manifold design uses a *-slot or *-slot dual header configuration to suit your pipeline requirements and *-inch or *-inch branch valve blocks for its branch valve connections, with separate header piping. The manifold branch valves are identical to our Aptara lightweight compact tree system valves (e.g. *-inch trees require *-inch manifold branch valves), pushing the boundaries of standardization to the next level. This enables large volume purchase of components like valves and forgings, allowing us to hold the stock you need – reducing cost and lead time. Aptara? Modular Compact Pump (MCP) Aptara? MCP is part of the TOTEX-lite family of subsea solutions and can unlock and enable access to your assets, even under the most challenging conditions, such as long tie-backs, low-pressure reservoirs or wells with difficult flow assurance. It provides a cost-effective and efficient solution, and unlike conventional subsea multi-phase pumps, which use a high-speed motor to drive a long shaft connected to a series of impellers, the MCP has a unique architecture with integrated motor impellers that rotate around a static shaft. This eliminates potential rotodynamic issues, whereas in a conventional pump, the motor is connected to the same shaft that drives the impellers, which limits the number of stages that can be stacked. Our life-of-field approach to design is evident in the Aptara? MCP’s unique features that reduce total cost of ownership. Modular Compact Pump **% less footprint topside and subsea No barrier fluid system design with a less complex, lighter umbilical Modular and scalable Configurable over the life of field, with standard, pre-qualified *MW building blocks Aptara? Composite Flexibles This new product is a hybrid of traditional flexible pipe designs, introducing **st century materials technology for one specific layer – bringing **% weight savings without affecting bending radius or compressive load capability. For risers, this is achieved by reducing hang-off weights and platform burdens, simplifying riser configurations, and minimizing ancillaries and subsea infrastructure while keeping the exposure to new technology to a minimum. The product eliminates riser system complexity, reduces cost and installation time while delivering predictable and stable hydrodynamic performance over the full product life cycle. For flowlines and jumpers, we retain the flexibility this product brings with regards to final layouts, accommodating re-spuds and early deployment/wet storing of pipe to accommodate installation windows of opportunity, which may occur off the project critical path. Particularly for high-sour or high-CO* developments, this hybrid composite pipe significantly reduces permeated gas flow rate through the pipe annulus, reducing operational risk and adding cost benefits over the field lifecycle. These flexible pipes are re-usable and can be redeployed to different duties and locations. Aptara? SFX Wellhead Solution The SFX wellhead solution, part of the Aptara? suite of TOTEX lite products, takes the field-proven architecture of our MS-*** and MS-*** subsea wellheads to the next level — delivering up to ** times fatigue resistance improvement over existing systems. It also offers reduced cycle times, and extended drilling days in harsh environments. Stress-reducing geometries Longer socket spacing Extended length forgings Tougher materials: A*** and F** Tighter pipe tolerances State-of-the-art welding Improved and standardized inspection protocols for greater reliability and safety Reduced number of welds Eliminated short pipe sections Aptara? Subsea Connection Systems FLX*** is an innovative Multi-Quick Connect (MQC) system that enables fast and reliable connections between all elements of the subsea distribution system. The HCCS-L, also part of the APTARA suite, is a lightweight horizontal clamp connector suitable for rigid and flexible jumpers and spools, as well as, umbilical termination with multi-bore hub technology. The FLX*** Multi-Quick Connection (MQC) System enables fast and reliable connections between all elements of the subsea distribution system. It uses a patented locking mechanism that leaves only one moving part of the design on the seabed. The complexity of the connection system is housed within the retrievable and serviceable ROV tooling, eliminating screw threads from the system and enabling reliable make up/ break out times of approximately ** seconds. Its unique life-of-field design also allows maintenance in situ with no need for disconnection of the connector thereby reducing total cost of ownership. The HCCS-L Lightweight Horizontal Clamp Connection System is a proven horizontal connector suitable for rigid, and flexible jumpers and spools, as well as umbilical termination with use of multi-bore hub technology. The HCCS-L range has been designed to be lighter, smaller and optimized to minimize make-up time, allowing for rapid installation. They come with a pre-mounted stroking tool and require fewer subsea operations, reducing the connection time by more than **%. Our unique push-type stroking functionality allows full access for cleaning and cap replacement with the pre-mounted stroking tool.